**Introducing the CZ Steel Equipment – 7: A Versatile High-Performance Machine for Efficient Purlin Production**
The CZ Steel Equipment – 7 stands as a testament to the pinnacle of machine performance and versatility in the production of CZ purlins and C-section steel profiles. Designed specifically for the fabrication needs of the construction industry, this equipment is indispensable for creating roofing and wall systems in steel structure buildings, warehouses, and workshops. Its electric type change technology allows for seamless transitions between different specifications, eliminating the need for manual adjustments or additional tools.
**High-Speed, Precise Forming, and Easy Operation**
The CZ Steel Equipment – 7 is widely acclaimed for its exceptional speed, precision, and user-friendly operation. Equipped with a servo motor drive and PLC control system, this machine ensures stability and boosts production efficiency. With a focus on flexibility and automation, it can produce an array of sizes and thicknesses for C, Z, and U-shaped profiles. This makes it an ideal solution for clients seeking reliable, efficient, and automated purlin production.
**Detailed Performance Parameters**
1. **Forming Main Machine**:
– **Feeding**: Guide shafts and guide wheels ensure smooth material feeding.
– **Leveling**: Utilizes two upper rollers and three lower rollers with two-stage feeding. The material, a 45# round steel, is heat-treated to HRC 50-55 for maximum durability.
– **Main Forming**: Features 16 sets of rollers with adjustable specifications controlled by a computer system.
– **Ribbing**: Creates straight ribs to enhance structural strength.
– **Straightening**: Incorporates rotating side wheels and flat shafts for precise material straightening.
– **Additional Feeding**: An upper and lower shaft gear drive with transmission ensures continuous and smooth material flow.
– **Punching**: Capable of punching single and double holes post-forming, with options including round holes (Φ14mm, Φ16mm) and elliptical holes (14x28mm, 16x28mm).
– **Cutting**: Features seamless cutting without the need for blade changes. The cutting is manual and equipped with a changeable type mechanism, utilizing Cr12MoV material for the cutting blades.
2. **Control System**:
– **Main Control Cabinet**: A rotating rack-type cabinet for convenient access.
– **Type Change Method**: PLC-controlled with four reducers powered by servo motors. Adjustments are smooth, utilizing linear guide rails and bearings.
– **External Controller**: Enables easy forward and reverse operation during production and debugging.
– **Main Components Origin**: PLC and touchscreen by Xinjie, relay by Schneider, servo drive by Zhongchen, and length encoder by Repu.
3. **Hydraulic System**:
– **Hydraulic Pump Station**: A 5.5kw pump station with a 150-liter capacity provides the necessary power for hydraulic components.
4. **Unloading Rack**:
– **Load Capacity**: 5 tons.
– **Tightening Method**: Manual crank for simple adjustments.
– **Braking**: Main spindle tightening ensures secure operation.
5. **Support Table**:
– **Support Frames**: Includes three support frames.
– **Support Method**: Constructed from welded square tubes and angle iron, with support cylinders installed on the surface.
6. **Performance Parameters**:
– **Roller Material**: Gcr15 bearing steel, rough-machined, heat-treated to HR58-60, and precision-machined with CNC.
– **Main Shaft Material**: 40Cr, rough-machined to Φ90, quenching treatment to HRC28-32, fine-machined, and externally ground with electroplating.
– **Frame**: Made from robust 400H-type steel.
– **Wall Plate Thickness**: 30mm.
– **Reducer**: K107 hard-tooth bevel gear reducer for efficient power transmission.
– **Motor**: 22kw servo motor by Zhongchen for reliable performance.
7. **Product Production Parameters**:
– **Product Specifications**:
– **Width**: Adjustable from 80mm to 300mm.
– **Height**: Adjustable from 40mm to 100mm.
– **Small Edge**: Adjustable from 10mm to 20mm.
– **Plate Thickness**: Adjustable from 1.5mm to 3.0mm.
– **Discharge Speed**: 15-25 meters per minute, depending on the number of punched holes.
– **Material Compatibility**: Suitable for Q195, Q235 hot-rolled or galvanized steel strips.
**Contact Information**
For further inquiries, detailed discussions, or to place an order, please contact China Botou Win-Win Roll Forming Machine Co., Ltd. at:
– **Phone (WhatsApp)**: +86 138 3278 4260
– **Email**: zhaohuabb@163.com
– **Website**: www.cnwinmachine.com
This article provides a comprehensive introduction to the CZ Steel Equipment – 7, detailing its key performance parameters and showcasing its unparalleled capabilities. Should you require any additional information or wish to explore the possibilities of this versatile machine, please do not hesitate to reach out to us.
