Detailed Introduction to the 840 Model Color Steel Tile Roll forming Machine
1. Equipment Structure
- Frame: Constructed from high-strength welded steel, ensuring the stability and earthquake resistance of the entire machine. Typically made from steel plates welded together and subjected to strict heat treatment and processing.
- Forming System:
- Rollers: The 840 model typically features 11 sets of forming rollers. Each set of rollers is designed with different forming functions, from initial shaping to final profiling, with precise calculations for roller spacing and angles.
- Roller Material: Usually made of chromium-molybdenum steel (CrMo) or hardened alloy material to ensure wear resistance and long-term stability.
- Cutting System:
- Cutting Type: Usually includes hydraulic and mechanical cutting options. Hydraulic cutting can provide precise cuts based on different board length requirements, ensuring cutting quality.
- Cutting Tools: Made from high-hardness alloy materials with specially treated edges to enhance wear resistance.
- Transmission System:
- Motor: Typically features an industrial-grade motor with power ranging from 3kW, depending on machine specifications and production speed requirements.
- Reducer: High-precision reducer used to transmit power, ensuring stable operation of the roll forming machine under heavy loads.
- Control System:
- PLC Control: Equipped with a PLC control system (such as Siemens, Mitsubishi, etc.), enabling automated operation. Users can set parameters such as production speed and cutting length via a touch screen.
- Sensors and Electrical Components: Integrated with high-precision sensors and electrical components to monitor the machine’s status in real-time and prevent malfunctions.
2.840 Model Color Steel Tile Roll forming Machine Technical Parameters
- Production Speed: Typically ranges from 6-12 meters per minute, depending on material thickness and machine specifications.
- Material Thickness: Suitable for various thicknesses of color steel plates, usually ranging from 0.3mm to 0.8mm.
- Forming Width: The actual forming width is generally 840mm, but the unformed board width is typically 1000mm.
- Dimensions: Depending on the equipment configuration and production capacity, the dimensions of the machine vary. Typically, the machine length ranges from 5 meters, with width and height according to specific design.
3.840 Model Color Steel Tile Roll forming Machine Operation and Maintenance
- Operating Steps:
- Feeding: Place the color steel coil evenly on the feeding rack.
- Adjust Parameters: Set production parameters such as board length and production speed through the PLC control system.
- Run the Machine: Start the machine for production and monitor the process in real-time to ensure product quality.
- Maintenance Recommendations:
- Regular Lubrication: Lubricate key components such as the transmission system and rollers regularly to prevent wear.
- Check Fasteners: Regularly check the tightness of all fasteners to prevent loosening.
- Cleaning: Keep the equipment clean and regularly remove color steel debris and other debris from the production line to prevent affecting machine operation.
4. Common Issues and Solutions
- Issue: Inconsistent Size of Finished Tiles.
- Solution: Check the alignment of the rollers and the set parameters to ensure proper settings during the forming process.
- Issue: Unusual Noise During Machine Operation.
- Solution: Inspect the reducer and motor for operation status, ensuring no foreign objects are stuck and parts are not worn.
- Issue: Inaccurate Cutting.
- Solution: Check the cutting system’s tools and hydraulic system to ensure tools are sharp and hydraulic pressure is normal.
| Applicable industry | Construction Engineering, building materials, manufacturing plants |
| Degree of old and new | New |
| Use | Floor decking machine |
| Country of Origin | Hebei,China |
| Brand | Win-Win |
| Weight | 3000kg |
| Warranty period | 1 year |
| Degree of automation | Full autpmation |
| Selling point | Easy operation,high safety performance,long service life ,Fully automatic |
| Rolling thickness | 0.3-0.8mm |
| Width | 1000mm |
| Mechanical test report | No |
| Factory inspection video | Yes |
| Marketing Type | Easy to operate safe hot selling products |
| Core component warranty period | 1 year |
| Core components | Pump, motor, plc, engine |
| Power | 3kw |
| Price | $6,000 |
| Minimum order quantity | 1 set |